Achieve 30% higher productivity with MES software IBS:prisma

Productivity continues to be the key parameter when describing the efficiency of future factories. The direct relation between both product and process development raises the level of complexity notably, making it increasingly difficult to identify development and process errors with any precision. Today's control loops are no longer able to provide adequate answers so such questions. For the management, this means finding a balance between the necessary innovation with optimal use of resources, optimal quality and maximum productivity.
Today, IBS AG offers a complete MES Software (Manufacturing Execution System) with its solution IBS:prisma. An average increase in productivity of 30 % and a cost reduction of 10 % both prove that IBS:prisma can help achieve a clear competitive advantage.
In manufacturing industries, the themes traceability and build-to-order version management feature at the top of all success-oriented companies' operative aims lists. By the mid-90's, IBS AG had already started addressing these specific themes and today offers MES softwareIBS:prisma as a complete Manufacturing Execution System solutions portfolio. No matter from which angle the companies view the challenge - from a quality or production point of view - IBS AG with its IBS:prisma solution will support you throughout the whole process, from system analysis and system definition to implementation. Many of the world's leading manufacturers have already opted for IBS:prisma and in doing so have been able to optimise their production plants.
MES Software IBS:prisma - The facts
Manufacturing Execution Systems (MES) optimise production processes and create transparency, enabling real-time acquisition and the evaluation of all production data. MES software links the shop-floor level data with corporate-wide software systems such as ERP (e.g. SAP, PSI, Navision, proalpha …) or SCM systems.
Potential benefits include shorter production times, improved quality and lower costs. The plant transparency achieved (OEE/NEE) enables faster reactions and provides supports where important decisions must be made. The MES software sub-functions include Operational Data Acquisition (ODA), Order Data Acquisition (ODA), Production Data Acquisition and Machine Data Acquisition (MDA), as well as Production Fine Planning, Quality Management (QM / CAQ software), Maintenance and Resource Management. A fully integrated MES solution ensures an integrated architecture.
Application of our manufacturing execution system (MES):

- Insight with MES software
- for vehicle manufacturing (car manufacturers (OEMs) and automotive suppliers)
- for part and component manufacturing
- for medical technology / medical product manufacturers
- for the electronics industry / electrical industry (e.g. EMS / PCB)
- in discrete and non-discrete manufacturing / production
- in areas of parts manufacturing
- as an optimal expansion to SAP (MES for SAP)
We cannot afford recalls!

- Uwe Kemmer, CeramTec AG - CAQ MES in medical device sector
Our Aim: Satisfied Customers - A Case Study from the Medical Technology Industry
CAQ=QSYS and IBS:prisma (MES) in the medical technology industry. The interaction between MES and quality management (CAQ) leads to increased productivity and optimal traceability at CeramTec GmbH. The Medical Technology Unit of CeramTec GmbH in Plochingen, has been manufacturing ceramic components for hip joints for over 30 years. The company has achieved a high degree of acceptance by doctors and endoprosthetics companies on the global market for the quality of its bioceramics and its pioneering achievements.
“The ability to document each and every production step – from raw materials suppliers to the end customer – is absolutely paramount to our survival. This way we can guarantee detecting any possible defective parts. Use of the IBS:traceability solution helps us in case of complaint and also in clarifying damage events on the market. We are now in a position to document – at any time – that we have manufactured in the way described."
Uwe Kemmer, CeramTec GmbH
IBS:infopool
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Function Descriptions
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IBS:prisma Dateigröße
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IBS:prisma Machine Data Acquisition MDA MDE Dateigröße
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IBS:prisma BDE Operational Data Acquisition Dateigröße
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IBS:prisma Fine Planning Dateigröße
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Brochures
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Competence Brochure Dateigröße
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